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Remote motor control introduction

Wireless remote motor control mechanism allows users to trigger pump from a distance.

FORBIX SEMICON produces solution in 3 segments. First is the short range device and the second the long range. The short range remote motor control system allows to maneuver from 100-150 meters. Whereas, distances over 1Km catered by long range solutions. The motor control receiver comes in two variations. One is a direct drive and the other is a DOL drive. Usually less an 2HP motors falls in the category of direct drive. DOL starter in, more than 2HP capacity section. And lastly, remote control to steer the an AC / DC motor in forward / reverse direction.

Remote motor control categorization

• ~100-150 meters
• 1-3Kms

• Less than 2HP (receiver direct drives the motor)
• More than 2HP (receiver drives DOL starter)

• Water pump ON/OFF
• Electric motor (AC/DC) forward reverse

Remote control to turn ON/OFF the motor pump Range: 20-30 meters indoors, 100-120m outdoors 1 relay contactor points for series connection. The remote operates on wireless technology and does not mandate line of sight. The receiver has a 30 Amps @ 220VAC potential free contactor points output. It is advisable to connect a load not more than 1-1.8KW to the relay output.

The remote motor control helps in controlling a water pump or motor from a distant location. With a mere press on a remote, the motor pump can turn on or off. It is possible to operate the motor manually, by pressing the RED button.

The receiver directly drives the motor, through a 30Amps internal relay. External 12volt supply is provided to power up the receiver device.

Automatic water level controller solution comprises of a transmitter and a receiver unit. The transmitter monitors the level of water in a tank. And keeps informing the receiver at regular intervals. The receiver pump controller, decides whether to keep the pump on or off depending on water level. Once the water tank is empty the transmitter senses and alerts the receiver. The water pump starts with an automatic trigger. The motor continues to run till the time the tank fills up completely. Once the upper datum reached the transmitter sends OFF signals to the receiver. This then turns off the motor. And the process continues.

The automatic water level controller set comprises of a transmitter level detector and pump controller. The level detection detects and intimidates the receiver about the water level. The receiver controller takes actions accordingly, to turn on / off the motor pump.

Operating logic is as following. When overhead tank is empty, signal detects lower water mark. Then, turn on the pump. And keep it in ON state till the water is filled to the upper water mark. Once the upper water mark is cross, turn off the pump motor.

A wireless motor control forward-reverse system is an innovative solution for controlling the movement and operation of AC or DC motors wirelessly. This system is designed to cater to applications requiring motor direction control, such as conveyor belts, gate mechanisms, hoists, and more, making it highly versatile and efficient.

Wireless RF Remote Control: The system uses radio frequency (RF) technology for operation, enabling seamless wireless communication between the remote and the motor control unit. The RF remote offers enhanced convenience, eliminating the need for physical proximity to the motor.

Range: The system provides a signal range of 100–150 meters in outdoor environments and approximately 30–40 meters indoors, depending on structural obstructions. This ensures reliable performance in a wide range of settings, including industrial, commercial, and residential applications.

Motor Compatibility: The control system is suitable for both AC motors (operating at 230VAC) and DC motors. It is engineered to handle motors with power ratings of up to 2 HP.

Relay Capacity: The unit features 30-ampere relays capable of handling high currents up to 230VAC, making it robust and reliable for driving small and medium-sized motors.

GSM pump controller enables users to control a motor pump control from physically any distance. It is also possible to read back the status of the pump via messages. The device operates on a 12 volt power supply and runs in 2 modes. The first mode is a trigger a DOL starter for motor capacity more than 2HP. Whereas the second mode directly triggers a motor pump, usually less than 2HP. The system works on GSM technology and therefore, is bounded by its network availability. There is no need of any prior configuration. By merely sending a SMS command to SIM card number will help trigger the water pump.

Direct Drive and DOL Drive Compatibility: The system supports both direct drive motors and direct-on-line (DOL) drive motors, making it suitable for various configurations. This flexibility allows users to control a broad range of motor pumps effectively.

Motor Pump Capacity: The system is engineered to handle motor pumps of all capacities, including:

• Below 2HP, typically used for small-scale applications like gardens or domestic water supply.
• Above 2HP, used for high-capacity industrial and agricultural needs.

GSM SMS Control: Utilizing GSM technology, the system allows users to send SMS commands from any location. Commands can include:

• Starting the motor.
• Stopping the motor.
• Checking the motor’s status.

Acknowledgement SMS: After executing a command, the system sends an acknowledgement SMS back to the user, confirming the action. This feature ensures transparency and provides users with real-time feedback.

The Long-Range Wireless Pump Control System is an innovative solution designed for efficient and reliable control of motor pumps over vast distances. With a remarkable signal range of 3 to 4 kilometers, this system ensures hassle-free pump management for agricultural, industrial, and remote water supply applications.

Wireless Remote Control:

• A handheld remote control is used to trigger the transmitter unit.
• The remote control simplifies pump operations, enabling users to activate the system without being physically present near the motor.

Long-Range Transmitter:

• Once triggered by the remote, the long-range transmitter sends signals over 3-4 kilometers to the receiver.
• The transmitter is equipped with advanced RF communication technology, ensuring robust signal transmission even in challenging terrains.

Receiver Unit:

• Positioned near the motor pump, the receiver unit processes the transmitted signals.
• It controls the motor pump operations, such as starting, stopping, or adjusting settings.